Custom shaped ceramic fiber parts including tubes cones domes and boxes

Shaped Ceramic Fiber Parts for Industrial Furnace Applications

Custom vacuum-formed insulation components in tubes, cones, domes, boxes and complex shapes

🔥 Up to 1400°C 🎯 Custom Shapes 🛡️ Low Shrinkage ✂️ Easy Machining

Shaped Ceramic Fiber Parts are manufactured from high-quality ceramic fiber cotton using vacuum forming process. These custom-shaped components are designed to meet specific industrial requirements for various departments and production processes. Custom molds are created based on shape and dimensional requirements. Products are made with different binders and additives to meet specific performance requirements. All shaped products maintain low shrinkage within their service temperature range while providing high thermal insulation, light weight, and excellent thermal shock resistance. Easy to cut and machine with excellent erosion resistance without causing damage to most molten metals.

📋 Quick Specifications

Classification Temperature 1260°C / 1400°C

Available Shapes Tubes, Cones, Domes, Boxes

Bulk Density 300–400 kg/m³

Compressive Strength ≥0.2 MPa

📧 Get Quote 📊 Technical Data

Product Features

🌡️

Low Thermal Conductivity

Excellent insulation performance with thermal conductivity as low as 0.055 W/m·K at 200°C

📐

Excellent Thermal Stability

Maintains dimensional stability with minimal shrinkage even at high temperatures

💥

Thermal Shock Resistance

Superior resistance to rapid temperature changes and thermal cycling without cracking

🛡️

Excellent Wind Erosion Resistance

Resistant to high-velocity gas flow and particulate erosion in furnace environments

🎯

Custom Design Available

Manufactured to customer drawings and specifications for precise fit

✂️

Easy Machining

Can be cut, drilled, and machined to exact dimensions on site

Available Shapes

🔵

Tubes

Thermocouple protection

📐

Cones

Burner blocks

🔘

Domes

Furnace covers

📦

Boxes

Enclosures & housings

⚙️

Custom

Per customer drawing

Product Categories

Thermal Insulation Shaped Parts

Standard & High Purity Grades

1260°C StandardZT-25
1260°C High PurityZT-35
1400°C High AluminaZT-45

Fire Protection Shaped Parts

Higher Density for Direct Fire Exposure

1400°C High AluminaZT-55
1400°C ZirconiaZT-75

Technical Specifications

Property	Thermal Insulation Parts			Fire Protection Parts
Property	1260	1260 HP	1400	1400	1400 Zr
Product Code	ZT-25	ZT-35	ZT-45	ZT-55	ZT-75
Classification Temp (°C)	1260	1260	1400	1400	1000
Permanent Linear Shrinkage (%)	×24h ≤-3	1100°C×24h ≤-3	1200°C×24h ≤-3	1350°C×24h ≤-3	1400°C×24h ≤-3
Thermal Conductivity @200°C (W/m·K)	0.055 – 0.065			0.060 – 0.070
Thermal Conductivity @400°C (W/m·K)	0.110 – 0.120			0.115 – 0.125
Thermal Conductivity @600°C (W/m·K)	0.160 – 0.170			0.170 – 0.180
Moisture Content (%)	≤1
Compressive Strength @10% (MPa)	≥0.2
Bulk Density (kg/m³)	300 – 400
Dimensions	Custom per customer drawings
Packing	Plastic bag + Carton or Wooden crate
Quality Standards	ISO 9001-2000, ISO 14001-1996

📋 Product Code Reference

ZT-25: 1260°C Standard Insulation

ZT-35: 1260°C High Purity Insulation

ZT-45: 1400°C High Alumina Insulation

ZT-55: 1400°C Fire Protection

ZT-75: 1400°C Zirconia Fire Protection

Typical Applications

🌡️

Furnace Observation Holes

📏

Thermocouple Protection

🧱

Refractory Brick Lining

🚪

Furnace Door Seals

🥇

Aluminum Industry

💧

Launder & Trough Linings

🏠

Residential Heating

☀️

Radiant Heater Shields

Used in industrial furnace observation holes, thermocouple protection, furnace doors, aluminum industry launders and troughs, residential and industrial heating equipment, and radiant heat shields.